Automatic Counting & Filling Production Line

Our automatic counting and filling line is specifically designed for the pharmaceutical, food, and chemical industries. It automatically performs the filling, capping, sealing, labeling, and coding of bottles containing tablets, capsules, or fine granules. This system not only significantly boosts production efficiency and reduces labor costs but also ensures exceptional precision for every batch of products. Contact us for a free quote!

Production Process

Bottle Arranging → Counting & Filling → Desiccant Inserting → Capping → Sealing → Labeling → Laser Marking → Finished Products

Core Equipment of Automated Granule Packaging Line

1. Automatic Bottle Unscrambler

Features: This machine automatically arranges messy bottles in a uniform direction without manual operation. It adapts to round, square, and special-shaped bottles and runs stably without bottle jamming or falling over.

Model	Speed	Power	Dimensions (mm)	Weight
FL-650ZP	20-100 pcs/min	0.15kw	650×650×1040	80kg
FL-900ZP	30-120 pcs/min	0.2kw	900×900×1040	120kg
FL-1200ZP	20-150 pcs/min	0.25kw	1200×1200×1040	150kg
FL-100LP	30-100 pcs/min	0.3kw	1350×1300×1530	385.5kg
FL-150LP	10-150 pcs/min	0.6kw	2400×1050×1450	630kg

2. Automatic Multi-channel Electronic Counter

Features: This counting machine provides counting accuracy of up to 99.9%, with no missing, extra, or overlapping tablets. It adopts dust-resistant technology to keep stable performance in dusty working environments.

Model	Channels	Speed	Power	Dimensions (mm)	Weight
FL-8S	8	10-40 pcs/min	0.6kw	1360×1530×1700	320kg
FL-12S	12	10-50 pcs/min	0.75kw	1360×1530×1700	340kg
FL-16S	16	10-70 pcs/min	0.9kw	1560×1530×1700	480kg
FL-24S	24	10-80 pcs/min	1kw	1560×1530×1700	560kg
FL-32S	32	10-100 pcs/min	1.3kw	2160×1530×1700	710kg
FL-48S	48	10-120 pcs/min	1.6kw	2160×1560×1700	900kg

3.Automatic Desiccant Inserting Machine

Features: This machine automatically inserts desiccant bags into bottles with precise action and no broken or missed bags. It stops automatically when there is no bottle and sends alarms for material shortage to ensure safe and reliable running.

Model	Speed	Power	Dimensions (mm)	Weight
FL-GSP	10-120 pcs/min	0.5kw	1700×900×2100	310kg
FL-ZGS	10-96 pcs/min	0.5kw	2010×1005×1720	180kg

4. Automatic Cotton Inserting Machine

Features: This machine finishes cotton feeding, cutting and inserting automatically with high positioning accuracy. It enjoys strong compatibility and stable performance for various types of bottles.

Model	Speed	Power	Dimensions (mm)	Weight
FL-MS	10-40 pcs/min	0.5kw	1360×1080×1410	310kg
FL-2MS	10-70 pcs/min	0.5kw	1360×1080×1410	310kg

5. Rolling Capping Machine

Features: This capping machine uses constant torque control to provide tight and consistent sealing without cap slipping, cap breaking, or bottle damage. It supports plastic caps, pump caps, and tamper-proof caps with fast changeover.

Model	Speed	Power	Dimensions (mm)	Weight
FL-CG	30-100 pcs/min	1.8kw	2310×1145×1625	678kg
FL-CGP	10-100 pcs/min	1.8kw	2280×1080×1940	510kg
FL-4CG	30-120 pcs/min	1.8kw	2320×1160×1620	688kg
FL-SXL	20-40 pcs/min	0.6kw	1360×850×1500	150kg
FL-YX	20-50 pcs/min	0.3kw	1850×1300×1400	350kg

6. Electromagnetic Induction Aluminum Foil Sealing Machine

Features: This machine adopts non-contact induction sealing with high speed and strong sealing effect. It effectively prevents leakage, moisture and tampering, fully meeting pharmaceutical and food safety standards.

Model	Sealing Speed	Power	Dimensions (mm)	Weight
FL-LF	50-150 pcs/min	2kw	1510×955×1415	224kg
FL-LFS	0-300 pcs/min	4kw	1170×610×570	95kg

7. Automatic Round Bottle Labeling Machine

Features: This labeling machine applies labels smoothly with no bubbles or wrinkles and high positioning accuracy. It supports fixed-point and full-circle labeling and allows fast adjustment for different bottles and labels.

Model	Labeling Speed	Power	Dimensions (mm)	Weight
FL-YDT	50-100 pcs/min	0.15kw	1760×950×1400	190kg
FL-200	Max 120 pcs/min	1kw	2000×800×1650	300kg
FL-230	20-60 pcs/min	2kw	2000×800×1600	250kg

8. Automatic Laser Marking Machine

Features: This laser marker is installed after labeling machine to print clear batch number, expiry date and barcodes on labels. It requires no ink or ribbon, features low maintenance and clear permanent marking.

Model	Marking Speed	Power	Dimensions (mm)	Weight
FL-Laser-10W	0-120 pcs/min	0.5kw	600×450×500	35kg
FL-Laser-20W	0-200 pcs/min	0.8kw	650×500×550	42kg
FL-Laser-30W	0-300 pcs/min	1.0kw	700×550×600	50kg

Advantages of the Complete Counting & Filling Line

1. Significant Labor Savings: The fully automated design requires only one operator to monitor the entire counting and filling line, effectively replacing the work of 3 to 5 manual operators. This significantly reduces labor intensity and management costs.
2. GMP-Compliant Hygienic Design: All components that come into contact with the product are constructed from 304 stainless steel, making them easy to clean and sanitize. Its dust-proof structure fully complies with GMP and food hygiene standards, making it suitable for a wide range of production environments.
3. Exceptional Versatility: This counting and filling line is suitable for packaging tablets, capsules, pills, softgels, health granules, and other solid materials. It supports rapid changeovers for different bottle shapes, cap types, and label sizes, eliminating the need for frequent mold replacements.
4. Intelligent Control System: Utilizing a PLC and touchscreen control system, the line features advanced functions such as parameter storage, self-diagnostic fault detection, “no bottle, no operation” logic, material shortage alarms, and emergency stop capabilities.

Features of the Production Line

• Intelligent Safety: Equipped with multiple safety detection features—including “no-bottle, no-operation” logic, material shortage alarms, self-diagnostics, and automatic shutdown capabilities—the system ensures safe and stable equipment operation while effectively minimizing wear and tear.
• Modular and Scalable: Designed with a modular structure, the system allows for flexible configuration and functional upgrades. It supports seamless integration and expansion by connecting with downstream equipment such as cartoning machines, case packers, and strapping machines.
• Stable and Durable: Utilizing electrical and pneumatic components from world-renowned brands, the system operates with minimal noise. It delivers stable and reliable performance over extended periods, boasts a long service life, and ensures low long-term operating costs.

FAQs

Why Choose Us?

Cost‑Performance

We provide stable quality, reliable performance, and reasonable prices. Our line has a low failure rate, low power consumption, and fast return on investment, helping customers reduce comprehensive costs.

High-Quality Components

All machines use premium stainless steel, precision motors, and PLC controls. This guarantees long-lasting performance, stable operation, and minimal maintenance.

Fully Customizable Solutions

Every line is modular and adjustable to meet your production needs. You can add optional modules like desiccant dosing, laser coding, or secondary labeling.

After-Sales Support

We provide installation guidance, staff training, and ongoing technical support. Troubleshooting and maintenance assistance ensure smooth operation.